كيفية استخدام الهضم كسماد في إيران

كيفية استخدام الهضم كسماد في إيران

The customer from Iran

محتوى

Biogas residue is a high-quality raw material for making organic fertilizer. On March 28, 2025, we received an inquiry from a customer in Iran. "I have a biogas system fed with cow manure, and I want to manage the digested waste in a way that ensures the quickest possible return on investment." After thorough communication, we offered him a customized powdered fertilizer production solution based on digestate as fertilizer. This approach focuses on low investment, fast processing, and quick market entry. Below are the details of our project discussion. If you're also interested in utilizing digestate as fertilizer, مرحبا بكم في استشارةنا!

Is It Possible to Turn Digestate into Fertilizer with Low Cost and Fast Payback?

The customer in Iran is looking for a fast and cost-effective way to profit from digestate as fertilizer. Producing powdered biofertilizer is a smart solution. The process is simple and requires relatively low investment.

  • أولاً, dewater the digestate, as its high moisture content is unsuitable for further processing.

  • ثم, mix in straw powder, fermentation agents, and adjust the pH and C/N ratio to optimize composting conditions.

  • التالي, carry out aerobic composting to eliminate pathogens and stabilize the material.

  • بعد السماد, screen the material to remove impurities, then crush it into fine powder.

  • أخيراً, you can blend microbial agents in a mixer and package the finished powdered fertilizer into various sizes for market.

Main Equipment Provided by YUSHUNXIN for the Iranian Customer

Based on the above customer's production plan, YUSHUNXIN supplied the following key equipment:

Screw press dehydrator reduces the moisture content of biogas residue to around 25%, ensuring a high separation efficiency between biogas slurry and solid residue. It significantly improves the material's suitability for composting.

For efficient aerobic composting, we recommended a crawler-type compost turner. It offers two major advantages: Excellent mobility on various terrains, helping reduce site construction costs; High turning capacity for fast, uniform fermentation of digestate.

The machine help separate clumped materials and achieve the desired size for powdered biofertilizer. Made of galvanized steel, the screen is highly durable and corrosion-resistant.

Since the customer wanted to add nitrogen-fixing and compound microbial agents, we suggested adding them after crushing. ال single-shaft mixer ensures thorough and efficient blending, maintaining microbial viability.

This crushing machine is essential for producing fine powdered fertilizer from digestate. It features a compact structure, fast crushing speed, and adjustable settings to deliver consistent powder quality with high efficiency.

For final packaging, ال single-bucket bagging unit enables quick and accurate filling of finished products into 25kg, 50كجم, or 100kg bags, ready for sale.

آلة نزح المياه الحلزونية
آلة التسميد نوع الزاحف.
Screen machine for bio fertilizer making
single-shaft mixer
bio fertilizer bagging equipment

Can I Scale Up Biogas residue Biofertilizer Manufacturing Line Later?

قطعاً. If you plan to expand your production capacity for higher profits in the future, YUSHUNXIN is here to help. We can not only upgrade your existing biofertilizer equipment, but also design a new production plan tailored to your goals. على سبيل المثال, you may choose to process your powdered biofertilizer into granulated digestate-based fertilizer. It is easier to store, transport, and has higher market demand. Based on your budget and production needs, we'll recommend suitable granulation equipment to support your scale-up. لا تتردد في الاتصال بنا !

Yushunxin

احصل على خطة إنتاج Biofertilizer !

What is the cost to setup the biofertlizer plant based on biogas resuide ?

Based on our final communication, the cost to establish a 5 tons per hour bio fertilizer production plant in Iran is approximately $52,036. This includes key equipment such as a solid-liquid separator, fermentation unit, mixer, screener, and packaging system. Actual costs may vary depending on your raw materials, and local site conditions. لا تتردد في الاتصال بنا!

اتصل بنا

    إذا كان لديك أي اهتمام أو حاجة لمنتجاتنا, لا تتردد في إرسال الاستفسار إلينا!


    *نحن نحترم خصوصيتك, ولن يشارك معلوماتك الشخصية مع الكيانات الأخرى.