On September 15, 2024, a Bulgarian customer made an inquiry on the website about building a bio compost pellet line. He wanted to make 5 тона compost into bio organic fertilizer pellets per hour. В същото време, he can use the granlation machine to produce straw pellets, which can used as fuel for drying compost. The following are our communication details, Добре дошли да се консултирате!
Which granulation machine can produce both biomass pellets and compost organic biofertilizer granles?
This customer intends to produce biomass pellets from straw. Then use it as fuel for drying compost. В същото време, he also wants to make the finished compost into bio organic fertilizer pellets. За целта, we advised a flat die granulator to him. The flat die pelletizer uses a roller and a die to extrude and form, and can quickly make compost and straw into pellets.
What is the design of the 5t/h bio compost pellet line?
Стъпка 1: drying the bio compost
Since the flat die pelletizer adopts dry method, when using it to make biological organic fertilizer pellets, you need to control the moisture content of the raw materials to about 5-15%. The compost moisture content of this Bulgarian customer is 45-50%. Следователно, it is necessary to use a SXHG-1212 ротационна сушилня to reduce the moisture content. YUSHUNXIN’s rotary drying equipment can not only be operated by electricity, but also use straw biochar as fuel.
Step2: mix the bio compost with microbial agent
To produce bio compost pellets, it is very important to добавете микробни агенти. In order to ensure the activity of microbial agents, we designed the addition of microbial agents for customers after drying the compost. След това, use the SXWJ-9015 horizontal mixer to fully mix the compost with the microbial agent, and then send it to the flat die pelletizer for granulation.
Steps3: Flat die pelletizer for granulation:
Two SXPM-600 flat die granulators can produce 5 tons of compost granules per hour. It uses extrusion rollers and dies to extrude the material into strips through the small holes of the die. Накрая, when it is discharged from the outlet, the cutter cuts these strips into a certain length. It is the finished product.
стъпка 4: bagging compost organic bio fertilizer for sale
След това, package the compost organic biofertilizer granules for sale. The customer requires the finished product to be packed into 20kg bags. Следователно, Юшунксин provides the customer with a single bucket bagging machine that can package quickly and accurately. During use, it is sufficient to hire 2 employees to put the bags.
Can i make 6-8mm compost biofertilizer pellets?
Общо казано, a flat die pelletizer can produce cylindrical bio-organic fertilizer pellets with a diameter of 2-8mm. So how do you adjust the size of the finished pellets? “I want to produce compost pellets with a length of 6-8mm and a diameter of 5mm”. Първо, you can adjust the aperture of the die to produce pellets of different diameters. We provide customers with a die with an aperture of φ5. В допълнение, you need to adjust the machine cutting speed to produce bio fertilizer pellets with a length of 6-8mm.
How to make biomass pellets from straw by flat die granulator?
Така че, how does the flat die pelletizer produce straw pellets for customers? Първо, you need to use the crusher process the straw into smaller pellets for subsequent pressing. The straw crusher can do this. В допълнение, to ensure the molding and combustion efficiency of biomass pellets, the moisture content of the raw material should be 10-15%, and the moisture content of the straw of Bulgarian customers is 14%. So it can be directly pelletized without drying. След това, use a flat die pelletizer to directly press it into cylindrical granules.