En junio 5, 2024, a Brazilian customer reached out to us via our website, seeking guidance on establishing a 10 tons-per-hour microbial organic fertilizer plant in Brazil. Through in-depth communication, we provided a complete 10 TPH bio fertilizer granulation production solution, covering the key stages such as the fermentation system and granulation process. We also recommended equipment to help extend the shelf life of the biological fertilizer. Ultimately, we finalized the cooperation with a project value of $370,000.
What are the general steps of the granular biofertilizer production line of 10t/h?
Primero, raw material treatment. The biological fertilizer raw material composting fermentation processing to reduce the nutrient content of harmful substances and improve it. Mix material crushing after other organic matter, and then enter the granulation step. The drying biological fertilizer granulation after cooling, reduce and maintain the moisture content.
For better storage, bio fertilizer particles can be fed into the coating machine and sprayed with a layer of coating material. Wrap finished into the double bucket automatic máquina de envases packaging.
How to speed up fermentation?
The customer asked us about ways to reduce the fermentation cycle. We proposed two approaches for him. Primero, you can add an appropriate amount of fermentation bacteria agent in the fermentation compost, such as fermentation bacteria (bacterias de ácido láctico, actinomicetos), enzymes (amylase, protease), organic substances (sucrose, maltose), etc.. Segundo, strengthen ventilation and use the corresponding fermentation turning equipment. The customer wanted to produce 10 toneladas de bio fertilizante por hora. And the crawler type compost turner was a good choice. Its flipping width is between 2400-2600mm, and the flipping depth is between 600-1300mm. Además, it can work in difficult terrain.
10 t/h microbial organic fertilizer plant for granulation equipment
Our customer wanted to produce pellet biofertilizer and asked if there was a granulation machine with high output. Entonces, according to the customer's needs, we recommend for them the model SXZGZ-2080 biofertilizer granulador de tambor, suitable for microbial organic fertilizer plant with an output of 10 toneladas por hora. Al mismo tiempo, this machine is made of Q235B carbon steel, lined with anti-corrosion. It can add microbial agents in the granulation process. Además, we specially set up the lifting plate to prevent the material blockage in the cylinder.
How to extend the shelf life of biofertilizers?
Because of the humid climate in most parts of Brazil, customers want to extend the shelf life of microbial fertilizer. Por esta razón, we recommend the máquina de recubrimiento giratorio. On the basis of granulation, spray a layer of coating material, can prevent agglomeration. It can effectively protect biofertilizers from the influence of external temperature and moisture, extend the effective period of bio fertilizer, and keep the nutrient content of fertilizers from loss. Common biological fertilizer coating agents are polyvinyl alcohol, polyethylene and so on.
How much the 10 t/h microbial organic fertilizer plant cost?
If you want to build a 10 ton/hour microbial organic fertilizer plant, the costs included are generally site costs, equipment costs, costos laborales, transportation costs, operating costs and other related expenses. Regarding the cost of equipment, Yushunxina has been offering preferential prices and regular discounts to customers.
And we will also provide free design and technical guidance. In the end, the Brazilian customer bought the equipment for $370,000.