Jalur Produksi Pupuk Organik Bio

  • Kapasitas : 1-30 th
  • Jenis: Bubuk & Butir
  • Harga: $110,000-550,000
  • Ruang lantai: 800-10000㎡

  • Aplikasi: Limbah organik, biological agents

Pupuk bio organik dapat meningkatkan vitalitas tanah dan kualitas tanaman. Biasanya, Anda dapat memilih limbah organik seperti kotoran ternak, residu jerami dan biogas untuk menghasilkan pupuk bio organik. Saat Anda mengatur jalur produksi pupuk organik bio, Anda harus melalui beberapa tahap menyiapkan bahan baku, fermentasi, penumpasan, granulasi, pengeringan dan pendinginan, dan pengemasan. Yushunxin akan memberi Anda mesin pembuat pupuk biologis yang tepat di setiap langkah. Pada saat yang sama, Kami dapat merancang rencana bisnis produksi pupuk bio organik sesuai dengan bahan baku Anda, kapasitas, Jenis Biofertilizer ECT. Jadi, Jika Anda tertarik, Silakan hubungi kami.

Cara membuat pupuk organik bio langkah demi langkah?

Produksi biofertilizer organik umumnya termasuk 6 Langkah Utama: dari pengomposan bahan baku hingga kemasan biofertilizer akhir. Ini detailnya. Selamat datang untuk berkonsultasi!

Pertama, Pilih Bahan Organik yang sesuai dengan kotoran hewan umum (ayam, sapi, babi), residu tanaman, limbah pabrik, dan limbah dapur. Kemudian, untuk dengan cepat membuat kompos dari limbah organik, Anda harus menyesuaikan kadar air dari bahan baku ke sekitar 50-60% Sebelum pengomposan untuk aktivitas mikroba yang optimal. Itu Mesin Dewatering Kotoran adalah peralatan utama untuk mengurangi kelembaban berlebih. Di yushunxin, Kami menawarkan dua jenis peralatan pemisahan cair yang solid: sekrup tekan pemisah dan pemisah layar miring. Both models help speed up your composting process and improve fertilizer quality.

Fermentation is a key stage in producing high-quality bio organic fertilizer. This process uses beneficial microorganisms to break down organic matter, eliminate harmful pathogens, and convert raw waste into nutrient-rich compost. You can adopt different composting method for organic wastes according to your needs. Such as windrow type, trench composting, and container composting. YUSHUNXIN ‘s team can help you choose the right composting machine and solution based on your plant size and raw materials. Selamat datang untuk berkonsultasi dengan kami!

Setelah fermentasi, compost may form lumps that are unsuitable for direct use. Jadi, you can crush them down into fine powder about 50 mesh. It facilitates the manufacture of powdered biofertilizers as well as better biofertilizer granulation process. YUSHUNXIN offers efficient compost crushers like vertical crushers and cage mills to handle different compost textures. Proper crushing ensures uniformity and improves pellet quality in the next step. Choose the right model based on your material type and output needs.

Berikutnya, you can mix the composted powder with microbial agents or trace elements using a double-shaft mixer, then feed it into a mesin granulasi. Choose your equipment based on production needs: the drum granulator handles high-output lines efficiently, while the roller granulator lowers overall investment by using dry granulation. YUSHUNXIN provides both options to meet your scale and budget requirements.

Setelah granulasi, use a rotary dryer to reduce the moisture content of the biofertilizer, improving storage stability. Kemudian, apply a rotary cooler to lower the pellet temperature, preventing caking, chemical reactions, or quality loss during storage. This step ensures your bio organic fertilizer remains durable, safe, and effective over time.

To preserve nutrients and keep beneficial microbes active, apply a uniform layer with a biofertilizer coating machine. Kemudian, use an automatic bagging system to pack the finished bio organic fertilizer granules. YUSHUNXIN provides both single and double-bucket packers with high accuracy and space-saving design-ensuring tightly sealed, professional packaging that meets industrial standards and keeps your product market-ready.

Dapatkan Rencana Produksi Biofertilizer Anda!

Which Production Line Is Right for You: Powdered or Granular Biofertilizer?

The above is the whole process of bio-organic fertilizer manufacturing. But do you know how to build your own organic biofertilizer production line? Choosing the right form of biofertilizer depends on your budget and market.

YUSHUNXIN can provide you with the professional powdered biofertilizer production technology, and dry or wet granulation method. If you want to produce different types of bio fertilizers, Selamat datang untuk berkonsultasi dengan yushunxin!

What Is the Cost of Setting Up a Bio Organic Fertilizer Factory?

The cost to set up an organic bio fertilizer plant largely depends on your chosen product form—powdered or granular.

Powdered production line cost:

For powdered biofertilizer production, the basic configuration includes a compost turner, automatic loader, bio-compost crusher, screener putar, mesin pengemasan otomatis, and belt conveyors. This setup supports efficient processing from raw material to finished fertilizer.

✅ Estimated cost: $35,000 - - $100,000, depending on your desired output capacity (from 1–20 t/h).

powdered organic biofertilizer plant cost

Granular Organic Biofertilizer Production Line Cost:

A typical granular bio-organic fertilizer production line consists of: Turner Kompos, penghancur, pengaduk, Granulator (disc, drum, or roller type), pengering putar, pendingin, screener, mesin pelapis, packing machine, and necessary conveyors.

✅ Estimated cost: $110,000 - - $580,000, depending on capacity (1–20 t/h), Metode granulasi, dan tingkat otomatisasi.

Granular biofertilizer manufacturing plant cost

When to Add Microbial Agents in Bio-Organic Fertilizer Manufacturing?

In organic biofertilizer production process, microbial agents are typically added at three key stages—before, selama, and after granulation—depending on their function and heat tolerance.

  • Sebelum granulasi, you can introduce thermophilic fermentation bacteria such as Bacillus subtilis, Bacillus licheniformis, and Actinomycetes. These bacteria accelerate proses pengomposan, promote organic matter decomposition, and reduce odors. You can mix them with raw materials by using a compost turner or fermentation tank.

  • Selama granulasi, most beneficial microbes are avoided due to high temperatures in drying or pelletizing. Namun, in low-temperature granulation processes (MISALNYA., using a pan granulator or double roller granulator), you can add some functional bacteria, like nitrogen-fixing atau phosphate-solubilizing strains if conditions allow.

  • Setelah granulasi, it is an excellent choice for you to use a drum coating machine to add powdered microbial inoculants that can be sprayed or coated on cooled fertilizer pellets. This helps retain viable bacteria and enhances the fertilizer’s biological activity.

Mikroorganisme yang efektif dalam biokompos
Pan granulator with spraying system for adding microbial strains
effective biofertilizer coating machine in biocompost

Choosing the right bacteria and equipment ensures effective microbial survival and nutrient delivery in your biofertilizer.

What are the raw materials for organic bio fertilizer production?

Pupuk organik bio terbuat dari berbagai macam bahan baku - banyak di antaranya mungkin sudah tersedia di pertanian Anda atau di daerah Anda. Berikut adalah opsi yang paling umum:

Dired-Cow-Dung-as-Bio-Organic-Fertilizer

Kotoran hewan sebagai biofertilizer organik

Animal waste is the most common and effective raw material in the preparation of biofertilizers. Itu kaya nitrogen, fosfor, kalium, dan bahan organik. Seperti kotoran ayam, kotoran sapi, Kotoran babi, Domba dan kambing kambing.

Tip: Anda harus membuat kompos kotoran segar untuk mengurangi patogen dan toksisitas amonia sebelum mereka diberi granulasi.

Residu biogas dan pencernaan sebagai biofertilizer organik

Sisa dari tanaman biogas tinggi nutrisi dan bahan organik. Di satu sisi, Anda dapat menggunakan cairan besar dalam produksi pupuk cair. Di sisi lain, Residu biogas sangat ideal untuk granulasi setelah dehidrasi dan kompos.

Digestate sebagai Biofertilizer Organik
Membuat Biofertilizer Organik dari Limbah Pertanian

Limbah pertanian sebagai pupuk organik

Residu tanaman dan limbah nabati adalah sumber karbon yang sangat baik yang menyeimbangkan bahan nitrogen tinggi. Misalnya, gandum dan nasi, Batang dan sekam jagung, kerang kacang, sekam kedelai, dll.  Bahan -bahan ini terurai perlahan, Jadi Anda dapat menghancurkan dan mencampurnya dengan pupuk kandang atau inokulan mikroba untuk meningkatkan kecepatan dan kualitas pengomposan.

Butuh bantuan memilih bahan baku yang tepat untuk proyek Anda? Hubungi Yushunxin, Dan kami akan merancang solusi yang dipersonalisasi untuk sumber daya lokal Anda.

Dapatkan Rencana Produksi Biofertilizer Anda !

How to start a organic bio fertilizer production company?

Starting a bio organic fertilizer production company begins with a clear plan. Here is a brief guide.

Whether you’re entering the bio fertilizer market or upgrading your existing biofertilizer production plant, we can deliver efficient, reliable business solutions. Let us guide your setup, from raw material selection to process integration.

Dapatkan Rencana Produksi Biofertilizer Anda !

Successful cases of setting up bio organic fertilizer manufacturing plants:

Saat ini, YUSHNXIN has helped customers in many regions of the world to establish bio organic fertilizer plants. In combination with customersrequirements for raw materials, output, peralatan, dll., YUSHUNXIN has designed the organic biofertilizer production plan for them.

Misalnya: A 10t/h biological organic fertilizer plant in Brazil, A 20,000 t/y organic biofertilizer factory in Mexico, dan a 100,000 t/y organic biological fertilizer granulation line in vietnam. Whether it is a small or large output, our company can provide you biological organic fertilizer making machine according to your requirements. Selamat datang untuk berkonsultasi!

FAQs about to make high quality bio organic fertilizer:

When producing bio organic fertilizer, you may have related questions. Please don’t worry, YUSHUNXIN can answer them for you as much as possible. On the right are common customer questions, Selamat datang untuk berkonsultasi!

Q: How many tonnes of organic waste required to make 1 kg biological organic fertilizer?

Secara umum, the raw material output ratio of bio organic fertilizer is 3:1. This means that when you produce 5 tons of bacteria organic fertilizer, Anda perlu mempersiapkan 15 tons of organic raw materials and some auxiliary materials.

Q: How long it takes to make organic bio fertilizer?

Secara umum, the process of making bio organic fertilizer will spent 30-35 hari -hari. You also can adopt two method to speed up the production recycle. Pertama, crushing the organic waste before composting. Kemudian, add starter cultures during the composting process.

Q: can I make bio organic fertilizer from mushroom residue

Ya, mushroom residue is one of the raw materials for organic biofertilizer manufacturing. Making biofertilizer from spent mushroom substrate involves composting, penumpasan, granulasi, penyaringan, pengeringan, and other processing steps.

What can YUSHUNXIN provide about bio organic fertilizer production line?

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