В июле 23, 2024, a customer from Vietnam contacted us about building a bio organic fertilizer granulation line with an annual output of 100,000 tons. The customer mainly wants to use chicken manure as biofertilizers. He wanted to know the production steps, key equipment, and plant footprint for such a project. Below are the main details from our communication.
How to make chicken manure pellets?
The production of chicken manure pellets starts with dewatering fresh chicken manure to reduce moisture. Затем, mix the manure with other organic waste such as crop straw or kitchen waste to improve the nutrient balance. During mixing, you can add beneficial bacteria or microbial agents to enhance bio fertilizer efficiency. Следующий, crush and screen the composted materials. Feed the powder into a bio fertilizer granulator to form pellets. После грануляции, use a fertilizer screening machine to separate qualified pellets from unqualified ones. Окончательно, send the pellets to the fertilizer packaging machine for storage and sale.
What is the key equipment in 100,000 tons/year bio organic fertilizer granulation line?
Chicken manure dewatering machine
Fresh chicken manure contains about 70% water, which is too high for making pellets. The SXTS-230 solid-liquid separator can reduce moisture from 80% to around 30%, which meets biofertilizer production needs. Using spiral extrusion, it dehydrates 10–20 m³ of manure per hour. For this Vietnam project, we provided two units to match the large production scale.
Drum granulator for large-scale biofertilizer pelleting
If you want to produce biofertilizer particles on a large scale, тот барабанный гранулятор это хороший выбор. The drum granulator we recommend to our customers fully meets their granulation requirements. The SXZGZ-3210 drum granulator is capable of producing around 30 tons of bio fertilizer per hour. Более того, in the production, the lifting plate can prevent the accumulation of biological fertilizer. It can ensure the normal operation of bio organic fertilizer production process.
Other equipment in the process for making biofertilizer granule
In addition to the chicken manure dehydrator and drum granulator, тот 100,000 biofertilizer granulation line includes other equipment. Например, the doube-wheel composting machine for chicken manure compost fermentation. And two SXFLF-1000 new vertical shredders are able to break biological compost into more manageable powder. Two SXGS-1870 roller screeners. И automatic double bucket packaging machine. Кроме того, feeders, bucket elevators, and other auxiliary machines for smooth biofertilizer production.
What is the cost of a 3t/h biofertilizer production line?
TThe customer also wanted to know the cost of the 100,000 tons/year bio organic fertilizer granulation line. Вообще говоря, such a large-scale biofertilizer production line costs about $700,000. After talking with the ЮШУНЬСИНЬ technical team, the customer got a clear production budget. Please note this price is for reference only. If you plan to build a bio organic fertilizer plant, contact us to get a customized quotation and technical support.