bio organic fertilizer making line

Линия по производству биоорганических удобрений

  • Емкость : 1-30 т/ч
  • Тип: Powder & Гранулы
  • Цена: $110,000-550,000
  • Floor space: 800-10000㎡

  • Приложение: Organic waste, biological agents

Bio organic fertilizer can improve soil vitality and crop quality. Обычно, you can choose organic waste such as livestock manure, straw and biogas residue to produce bio organic fertilizer. When you setup a bio organic fertilizer production line, you need to go through several stages of preparing raw materials, ферментация, сокрушительный, грануляция, dryinga and cooling, и упаковка. YUSHUNXIN will provides you the right biological fertilizer making machine in each steps. В то же время, we can design the bio organic fertilizer production business plan according to your raw material, capacity, biofertilizer type ect. Так, if you are interested, пожалуйста, свяжитесь с нами.

How to make bio organic fertilizer step by step?

The production of organic biofertilizer generally includes 6 main steps: from raw material composting to the packaging of the final biofertilizer. Here are details. Добро пожаловать на консультацию!

Первый, choose suitable organic materials-commonly animal manure (chicken, cow, pig), растительные остатки, plant waste, and kitchen waste. Затем, to quickly make compost from organic waste, you should adjust the moisture content of the raw material to around 50-60% before composting for optimal microbial activity. The машина для обезвоживания навоза is key equipment to reduce excess moisture. В ЮШУНЬСИНЬ, we offer two types of solid-liquid separation equipment: screw press separators and inclined screen separators. Both models help speed up your composting process and improve fertilizer quality.

Fermentation is a key stage in producing high-quality bio organic fertilizer. This process uses beneficial microorganisms to break down organic matter, eliminate harmful pathogens, and convert raw waste into nutrient-rich compost. You can adopt different composting method for organic wastes according to your needs. Such as windrow type, trench composting, and container composting. YUSHUNXIN ‘s team can help you choose the right composting machine and solution based on your plant size and raw materials. Добро пожаловать, чтобы проконсультироваться с нами!

После ферментации, compost may form lumps that are unsuitable for direct use. Так, you can crush them down into fine powder about 50 сетка. It facilitates the manufacture of powdered biofertilizers as well as better biofertilizer granulation process. YUSHUNXIN offers efficient compost crushers like vertical crushers and cage mills to handle different compost textures. Proper crushing ensures uniformity and improves pellet quality in the next step. Choose the right model based on your material type and output needs.

Следующий, you can mix the composted powder with microbial agents or trace elements using a double-shaft mixer, then feed it into a машина для грануляции. Choose your equipment based on production needs: the drum granulator handles high-output lines efficiently, while the roller granulator lowers overall investment by using dry granulation. YUSHUNXIN provides both options to meet your scale and budget requirements.

После грануляции, use a rotary dryer to reduce the moisture content of the biofertilizer, improving storage stability. Затем, apply a rotary cooler to lower the pellet temperature, preventing caking, chemical reactions, or quality loss during storage. This step ensures your bio organic fertilizer remains durable, safe, and effective over time.

To preserve nutrients and keep beneficial microbes active, apply a uniform layer with a biofertilizer coating machine. Затем, use an automatic bagging system to pack the finished bio organic fertilizer granules. YUSHUNXIN provides both single and double-bucket packers with high accuracy and space-saving design-ensuring tightly sealed, professional packaging that meets industrial standards and keeps your product market-ready.

Which business plan is right for you: Powdered or Granular Biofertilizer Making?

The above is the whole process of bio-organic fertilizer manufacturing. But do you know how to build your own organic biofertilizer production line? Choosing the right form of biofertilizer depends on your budget and market.

YUSHUNXIN can provide you with the professional powdered biofertilizer production technology, and dry or wet granulation method. If you want to produce different types of bio fertilizers, welcome to consult YUSHUNXIN!

What Is the Cost of Setting Up a Bio Organic Fertilizer Factory?

The cost to set up an organic bio fertilizer plant largely depends on your chosen product form—powdered or granular.

Powdered bio fertilizer plant project cost:

For powdered biofertilizer production, the basic configuration includes a compost turner, automatic loader, bio-compost crusher, rotary screener, автоматическая упаковочная машина, and belt conveyors. This setup supports efficient processing from raw material to finished fertilizer.

✅ Estimated cost: $35,000 – $100,000, depending on your desired output capacity (from 1–20 t/h).

powdered organic biofertilizer plant cost

Granular Organic Biofertilizer Production Line Cost:

A typical granular bio-organic fertilizer production line consists of: переворачиватель компоста, crusher, mixer, Гранулятор (disc, drum, or roller type), ротационная сушилка, cooler, screener, машина для нанесения покрытий, packing machine, and necessary conveyors.

✅ Estimated cost: $110,000 – $580,000, depending on capacity (1–20 t/h), granulation method, and automation level.

Granular biofertilizer manufacturing plant cost

When to Add Microbial Agents in Bio-Organic Fertilizer Manufacturing?

In organic biofertilizer production process, microbial agents are typically added at three key stages—before, during, and after granulation—depending on their function and heat tolerance.

  • До грануляции, you can introduce thermophilic fermentation bacteria such as Bacillus subtilis, Bacillus licheniformis, and Actinomycetes. These bacteria accelerate the composting process, promote organic matter decomposition, and reduce odors. You can mix them with raw materials by using a compost turner or fermentation tank.

  • During granulation, most beneficial microbes are avoided due to high temperatures in drying or pelletizing. Однако, in low-temperature granulation processes (e.g., using a pan granulator or double roller granulator), you can add some functional bacteria, like азотфиксирующий или phosphate-solubilizing strains if conditions allow.

  • После грануляции, it is an excellent choice for you to use a drum coating machine to add powdered microbial inoculants that can be sprayed or coated on cooled fertilizer pellets. This helps retain viable bacteria and enhances the fertilizer’s biological activity.

effective microorganism in biocompost
Пан-гранулятор с системой распыления для внесения микробных штаммов
effective biofertilizer coating machine in biocompost

Choosing the right bacteria and equipment ensures effective microbial survival and nutrient delivery in your biofertilizer.

What are the raw materials for organic bio fertilizer production?

Bio organic fertilizer is made from a wide variety of raw materials—many of which may already be available on your farm or in your area. Here are the most common options:

Dired-Cow-dung-as-bio-organic-fertilizer

Animal Manure As organic biofertilizer

Animal waste is the most common and effective raw material in the preparation of biofertilizers. It is rich in nitrogen, фосфор, potassium, and organic matter. Such as chicken manure, коровий навоз, pig manure, sheep and goat manure.

Tip: You must compost fresh manure to reduce pathogens and ammonia toxicity before them be granulated.

Biogas Residue and Digestate as organic biofertilizer

Leftovers from biogas plants are high in nutrients and organic matter. On the one hand, you can use the bigestate liquid in liquid fertilizer production. С другой стороны, the biogas residue is ideal for granulation after dehydration and composting.

Digestate as organic biofertilizer
Making organic biofertilizer from agricultural waste

Agricultural Waste as organic fertilizer

Crop residues and plant-based waste are excellent carbon sources that balance high-nitrogen materials. Например, wheat and rice straw, corn stalks and husks, peanut shells, soybean husks, и т. д..  These materials decompose slowly, so you can crush and mix them with manure or microbial inoculants to improve composting speed and quality.

Need help choosing the right raw materials for your project? Contact YUSHUNXIN, and we’ll design a personalized solution for your local resources.

How to start a organic bio fertilizer production company?

Starting a bio organic fertilizer production company begins with a clear plan. Here is a brief guide.

Whether you’re entering the bio fertilizer market or upgrading your existing biofertilizer production plant, we can deliver efficient, reliable business solutions. Let us guide your setup, from raw material selection to process integration.

Successful cases of setting up bio organic fertilizer manufacturing plants:

В настоящий момент, YUSHNXIN has helped customers in many regions of the world to establish bio organic fertilizer plants. In combination with customersrequirements for raw materials, output, оборудование, и т. д., YUSHUNXIN has designed the organic biofertilizer production plan for them.

Например: а 10t/h biological organic fertilizer plant in Brazil, а 20,000 t/y organic biofertilizer factory in Mexico, and a 100,000 t/y organic biological fertilizer granulation line in vietnam. Whether it is a small or large output, our company can provide you biological organic fertilizer making machine according to your requirements. Добро пожаловать на консультацию!

FAQs about to make high quality bio organic fertilizer:

When producing bio organic fertilizer, you may have related questions. Please don’t worry, YUSHUNXIN can answer them for you as much as possible. On the right are common customer questions, добро пожаловать на консультацию!

Q: How many tonnes of organic waste required to make 1 kg biological organic fertilizer?

Вообще говоря, the raw material output ratio of bio organic fertilizer is 3:1. This means that when you produce 5 tons of bacteria organic fertilizer, тебе нужно подготовиться 15 tons of organic raw materials and some auxiliary materials.

Q: How long it takes to make organic bio fertilizer?

Вообще говоря, the process of making bio organic fertilizer will spent 30-35 дни. You also can adopt two method to speed up the production recycle. Первый, crushing the organic waste before composting. Затем, add starter cultures during the composting process.

Q: can I make bio organic fertilizer from mushroom residue

Да, mushroom residue is one of the raw materials for organic biofertilizer manufacturing. Making biofertilizer from spent mushroom substrate involves composting, сокрушительный, грануляция, скрининг, сушка, and other processing steps.

What can YUSHUNXIN provide about bio organic fertilizer production line?

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