Bio NPK Fertilizer Production Project Run in Algeria

Bio NPK Fertilizer Production Project Run in Algeria

Bio NPK fertilizer production project run in Algeria

On August 5, 2024, an Algerian customer sent us an email asking how to use nitrogen, phosphorus and potassium materials to make bio NPK fertilizers. Here, he wants to know what equipment, floor space and cost are needed to open 20t/h bio NPK fertilizer production project. The following are the details of our communication.

Step-by-Step Bio NPK Fertilizer Production Process

Producing high-quality bio NPK fertilizer starts with selecting the right raw materials. You’ll need nutrient sources including urea (nitrogen), phosphate rock (phosphorus), and potassium chloride (potassium), along with organic matter such as plant residues or animal manure. Proper material selection lays the foundation for balanced nutrient content and microbial activity.
After composting and fermenting the organic materials, mix in the N, P, and K sources based on your target formula. You may also incorporate trace elements or functional additives to meet specific soil or crop requirements. Accurate proportioning ensures optimal nutrient distribution and consistent product quality.
Next, the blended material undergoes granulation, followed by drying, cooling, screening, and quality control. Each step ensures the final bio NPK fertilizer meets physical standards and nutrient specifications.

Essential Equipment for a 20TPH Bio NPK Fertilizer Production Line

To support a 20 tons per hour bio NPK fertilizer production project, our client in Algeria required a complete, high-efficiency equipment configuration. Based on the production process, we recommended the following key machines:

  • Groove type compost turner: Used for regularly turning the organic materials during fermentation. This improves aeration, accelerates microbial activity, and ensures uniform compost maturity.

  • Double-shaft horizontal mixer: Designed for thoroughly blending composted organic matter with N, P, and K materials. The dual-shaft design ensures high mixing efficiency and consistency.

  • Rotary drum granulator: Given the high output target, this machine is ideal for large-scale granulation. Its internal rubber lining resists corrosion and reduces material sticking, extending its service life.

  • Rotary dryer and cooler: Essential for reducing the moisture content of granules, which prevents caking during storage and improves product quality.

  • Double-hopper automatic packing machine: Chosen for its high-speed weighing and packing efficiency, this machine supports continuous bagging and improves production throughput.

groove type conpost turner2
rotary granulator
large drum dryer
Double buckets bagging equipment

Get Biofertilizer Production Plan!

How Much Land Is Required for a 20 t/h Bio NPK Fertilizer Production Line?

To set up a 20 tons per hour bio NPK fertilizer production line, we recommend that the customer in Algeria prepare a site of approximately 10,000 . This space should accommodate the complete processing system, including:

  • Raw material storage area – for stacking nitrogen, phosphorus, potassium sources, and organic materials.

  • Composting and fermentation zone – where microbial decomposition and temperature control take place.

  • Granulation section – where mixed materials are transformed into uniform fertilizer granules.

  • Drying and cooling zone – to remove moisture and stabilize granules before packaging.

  • Packing and storage area – for bagging finished biofertilizer and storing it before dispatch.

If you’re planning to build your own bio fertilizer plant, our team can provide a complete layout plan, tailored to your land, capacity, and budget. Contact us for a free design proposal.

bio NPK fertilizer production line

What’s the Total Cost of Setting Up a 20 t/h Bio NPK Fertilizer Production Project?

The cost of a 20-ton bio NPK fertilizer production line is the most important issue for this customer. This is related to his material and equipment selection. Similarly, before understanding the cost of making biofertilizer production, you also should tell us the production raw materials and capacity. In this way, we can provide you with a suitable biofertilizer business plan.

powder biofertilizer making machines line setup

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