Powdered biofertilizer production technology

In recent years, powdered biofertilizer production technology has become an increasingly attractive solution for small to medium-sized organic fertilizer plants. Unlike granule production, powdered biofertilizer requires less investment in machinery and energy. Whether you are working with livestock manure, biogas residue, or crop waste, a powdered biofertilizer production line offers a simple yet efficient pathway to transform these raw materials into nutrient-rich organic products. There are the essential technologies, machines, and process steps needed to build your powdered bio fertilizer factory. Feel free to contact Yushunxin!

Tepe 4 benefits of using powdered biofertilizer production technology

When starting a biofertilizer factory, many fertilizer suppliers wonder whether they should begin with powdered or granular products. For beginners or those with limited budgets, powdered biofertilizer production lines offer many benefits:

✅ Lower investment cost (no drying or granulation system required)

✅ Simpler operation and faster startup

✅ Higher microbial survival rate (no high-temperature treatment)

✅ Ideal for local markets and direct soil application

If your goal is to maximize microbial activity while keeping costs under control, powder production is a smart choice.

Powdered Bio fertilizer Production Process Flow–A step by step Guide

Here is the typical process of making powdered biofertilizer in a modern factory–from raw material collection to packaging powdered:

Raw Material Collection

Such as chicken manure, cow dung, biogas residue, mahsul pipet, and vegetable scraps.

Composting and Fermentation

Composting can kill pathogens, eliminate odors, and activate microbial activity. According to the features of the raw materials, you can use a variety of fermentation methods to make compost from organic waste. Örneğin windrow composting, groove fermentation, Ve in-vessel fermentation.

Crushing

Next, you can use compost crusher. Because it can break down composted material into uniform fine particles suitable for direct application or microbial stains mixing

Microbial Inoculation and Mixing

After crushing compost, you should mix composted base material with microbial inoculants or trace elements. Use the fertilizer blending machine can ensure even distribution of effective strains.

Tips: Mixing is key for biofertilizer effectiveness, especially when adding Azotobacter, P-solubilizing bacteria, or Bacillus subtilis.

Screening

A rotary screener helps you remove oversized or unfermented materials. Bu yüzden, you will get a uniform, market-ready powder.

Bagging and Sealing

Final, use a automatic biofertilizer powder bagging machine for accurate, hygienic packaging. Which supports 25 kg, 40 kg, or bulk bags.

ÜCRETSİZ Teklif Alın

All powdered fertilizer production machines can be customized based on your raw material and production volume.

How to Maintain Microbial Effectiveness in powdered fertilizer production process?

Powdered biofertilizer production offers a favorable environment for microbial strains. To further enhance viability, there are three ways you can follows:

Birinci, add strains after compost has cooled
Second, as soon as possible avoid high-speed or high-temperature equipment.
Last but not least, you should ensure your mixer and bagging systems are contamination-free.

Real Case: 5 t/h Powdered bio fertilizer Making Company Setup in Saudi Arabia

A client in Saudi Arabia built a 5 t/h powdered biofertilizer plant using chicken manure and crop residues. With our assistance, they installed a fermentation tank for composting, a crusher and mixer for material preparation, and a single bucket bagging machine for packaging. Within 3 months, they started supplying microbial fertilizer to fruit farms and are now planning to add a granulator for further value. If you are interested in the production of powdered bio fertilizer, welcome to consult us !

In addition to powdered biofertilizer manufacturing technology, we can also provide other biofertilizer production technologies: biofertilizer fermentation, granulation, packaging technology, vesaire.

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