How does the 5 t/h manure biofertilizer business plan work?
An 5 t/h manure biofertilizer business plan uses a step-by-step process to turn manure into high-quality fertilizer.rket.
- 1
Chun tosaigh, collect manure and send it to a solid-liquid separator to remove excess water.
- 2
Then the semi-dry material goes into aerobic fermentation. In this stage, microorganisms break down organic matter and kill harmful bacteria.
- 3
Tar éis coipthe, a crusher reduces the compost to uniform particle size.
- 4
A screening machine then separates qualified material. At this point, you can sell it as powder bio organic fertilizer, or continue with granulation.
- 5
During granulation, the material forms pellets. Then drying and cooling systems stabilize product quality.
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In the final stage, you can add microbial agents or trace elements to boost fertilizer performance. A coating machine improves storage and application.
At the end, the automatic packaging line makes the biofertilizer ready for market.
What Equipment Is Included in the 5 T/H Manure Biofertilizer Business Plan?
Solid-Liquid Separator for Manure Dewatering
YUSHUNXIN provides two types of manure dehydrators to handle different moisture levels. If the feed moisture is below 80%, the solid-liquid separator is ideal. For raw materials with 90% moisture or higher, the inclined screen separator delivers better results. Both options reduce excess water, improve fermentation efficiency, and lower drying costs.
Compost Turner for Efficient Fermentation
In a 5 T/H biofertilizer production line, composting equipment is essential. Tairgeann Yushunxin a crawler type compost turner for aerobic ground stacking fermentation. It saves civil construction costs, requires less labor, and handles depths of 600–1500 mm with widths of 2400–2600 mm. Alternatively, a moving type compost turner fits tank fermentation and can work with a shift car for easier operation.
Biofertilizer Crushing Machine
To process organic manure efficiently, our vertical crusher and semi-wet material crusher are designed for high-moisture biological raw materials. Both use corrosion-resistant liners to prevent rust and feature advanced grinding blades for uniform, thorough crushing.
Rotary Screening Machine
The rotary drum screening machine is one of YUSHUNXIN’s hot-selling products. It separates materials below 300 mm with high efficiency, handling 1–20 tons per hour. This ensures consistent particle size for further processing and improves the overall quality of the finished biofertilizer.
Mixing Equipment for Uniform Raw Materials
For a 5 T/H manure biofertilizer business plan, mixing is critical to ensure uniform nutrient distribution. YUSHUNXIN offers both single-shaft and double-shaft mixers. The double-shaft mixer delivers higher mixing efficiency, making it ideal for large-scale operations, while the single-shaft mixer is a cost-effective choice for smaller setups. Both are designed for stable performance and consistent blending of raw materials.
Granulation Machines for Biofertilizer Production
Granulation is the core step in biofertilizer manufacturing. YUSHUNXIN provides two reliable options: an gráinníní diosca and the Granulator druma rothlach. The disk granulator is compact, space-saving, and achieves a granulation rate of up to 93%. Its reinforced base with multiple steel plates ensures long-term durability. The rotary drum granulator supports wet granulation, outputs 1–15 tons per hour, and features an integrated spray system, allowing you to add microbial agents during production for enhanced fertilizer quality.
Drying and Cooling
For a 5 T/H Plean Gnó Biofertilizer aoileach, efficient drying and cooling are essential. Yushunxin rotary dryers remove excess moisture and ensure stable granule quality. Our rotary coolers quickly reduce the temperature of finished biofertilizer, preventing clumping and improving storage life. Together, they guarantee stable output and consistent product quality.
Packaging machine
The final step is efficient and accurate packaging. Our automatic packaging machines provide precise weighing, sealing, and bagging. This reduces labor cost, increases efficiency, and ensures that your biofertilizer products are market-ready with professional packaging quality.
With this integrated equipment system, your bio fertilizer production plant can achieve high efficiency, stable operation, and reliable product quality.
The budget for the 5 tons/hour biofertilizer business plan
Setting up a 5 t/h manure biofertilizer production line typically requires an investment of $50,000–$150,000. The cost depends on equipment selection, plant layout, agus leibhéal uathoibrithe. Key expenses include solid-liquid separators, compost turners, brúigh, meaisíní scagtha, granulators, triomadóir, fuaraitheoirí, and packaging systems. This budget also covers installation, civil work, and minor accessories needed for smooth operation. Small-scale manufacturers can start with essential equipment within the lower budget range, while higher automation and advanced machines push costs toward the upper range. By planning carefully, you can achieve consistent fertilizer output, reduce labor costs, and ensure long-term profitability.
Production planning:
Determine the production process, including biofertilizer raw material procurement, production equipment selection and layout, production process arrangement, sreoir. Ag an am céanna, you need to consider factors such as production efficiency, quality control and production costs.
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