small scale biofertilizer production line

5 t/h Manure Biofertilizer Business Plan

Basic Information

Capacity: 5 t/h

Price: $150-200 k

Making line: Granule

Floor space: 4000-4500 ㎡

How does the 5 t/h manure biofertilizer business plan work?

Due to the high water content of fresh manure,  manufacturers who implement the biofertilizer business plan often use solid-liquid separators to separate the solid particles and organic matter from the microbial fertilizer feedstock. This facilitates subsequent fermentation, degradation and extraction processes.

In order to eliminate pathogens and kill harmful microorganisms such as various pathogens and parasitic eggs that may exist in the feces, you need to ferment the compost in advance. Fermented compost can reduce the harmful substances in bio fertilizer raw materials.

Put the fermented biological fertilizer raw materials into the crusher, and crush the compost into particles with smaller diameters to facilitate granulation.

The crushed raw materials may still contain some impurities. You can use a screening machine to screen it out to ensure the normal progress of the next process without affecting the granulation effect. At the same time, you can add some organic substances or nutrients to improve the effect of the manure biofertilizer, and the mixing machine will mix them evenly.

early composting
post granulation

Granulation is the key to bio fertilizer raw material molding. During the granulation process, you can add some adhesive or water to speed up the granulation process and improve the efficiency of biofertilizer production.

In order to ensure the unity of microorganism fertilizer pellets, the screening machine will screen out the unqualified fecal biofertilizer.

The dryer can reduce the moisture content of bio fertilizer. The optimal storage temperature of biological fertilizer is 5-25°C, and the use of a cooling machine can ensure its stability.

You can package your products into finished products of different specifications according to your needs. In addition, the use of automatic packaging machines can help you reduce labor costs and improve packaging efficiency.

What equipment does the 5 t/h manure biofertilizer business plan have?

Solid-liquid separator

YUSHUNXIN has two types of dehydrators. When you choose, you need to consider the biofertilizer raw material moisture. When the feed moisture is below 80%, we recommend that you choose a solid liquid separator. Feed moisture up to 90% and above, inclined screen is a better choice.

Manure dehydrator machine for sale1
crawler type compost turner

Fermentation tipping equipment

When you come up with a 5 t/h manure biofertilizer business plan, a crawler type composting machine and a moving type compost turner may be more suitable. Crawler type compost turner belongs to the ground stacking fermentation mode, which is aerobic fermentation. It can save civil and human resources. The flipping depth is between 600-1500mm, and the width is between 2400-2600mm. The moving type composting machine requires a fermentation tank, but it may be more convenient with a shift car.

Crushing equipment

Our new vertical crusher and semi-wet material crusher are suitable for biological raw materials with high water content and are lined with corrosion resistant structure, which is not easy to rust. At the same time, the grinding blade adopts a special process to crush evenly and thoroughly.

compost shredder for sale
biofertilizer screener

Screening machine

YUSHUNXIN’s hot product – drum screening machine, can screen the size of less than 300mm below a variety of solid materials screening, high efficiency, can screen 1-20 tons of materials per hour.

Mixing equipment

There are single and double spindle mixers for your choice. Two-axis mixers generally have higher mixing efficiency.

double shafts horizontal mixer
granulator for sale

Granulator

There are roughly two types of biofertilizer granulators suitable for 5 t/h manure biofertilizer business plan. First of all, the disk granulator occupies a small area, and the granulation rate is as high as 93%. YUSHUNXIN granulation plate plate bottom with multiple radiation steel plate reinforcement, durable, never deformation. In addition, drum granulator per hour output of about 1-15 tons, wet granulation, equipped with a day spray device, you can add microbial agents.

Drying and cooling

YUSHUNXIN’s rotary dryers and coolers meet the drying and cooling needs of your 5 t/h manure biofertilizer business plan.

biofertilizer drying and cooling system
Biofertilizer Automatic Bagging machine

Packaging machine

Our automatic packaging machine helps you pack bioferfertilizer quickly and efficiently.

The related machine information:

Equipment Model Power(KW) Capacity(t/h)
Solid-liquid separator SXTS-180 4 5-15
crawler type compost turner SXLDF-2400 8 5-8
new vertical crusher SXFLF-800 30 5-8
drum screening machine SXGS-1540 5.5 5-8
disc granulator SXYZ-3600 18.5 4-6

The budget for the 5 tons/hour biofertilizer business plan

If you propose a 5 ton/hour biofertilizer business plan, you need to prepare at least 150,000-200,000 US dollars. This is the price of a production line, we will improve the relevant equipment and technical installation guidance for you and perfect after-sales service. Of course, equipment is not fixed, and you can choose different types and price points depending on your budget and location.

wheel type compost turner
Belt conveyor with dust cover
Coating machine for better biofertilizer granules making

Preparations for a 5 t/h manure biofertilizer business plan

Financial budget:

Formulate financial budget and fund raising plan, including manure biofertilizer production line cost, operating cost, expected sales revenue, etc. Consider return on investment, profitability, and financial risk.

Market demand:

Conduct market research to understand the biological fertilizer market demand, competitors, market trends, etc., in order to ensure the feasibility of the biofertilizer business plan.

Production planning:

Determine the production process, including biofertilizer raw material procurement, production equipment selection and layout, production process arrangement, etc. At the same time, you need to consider factors such as production efficiency, quality control and production costs.

What should a 5 t/h manure biofertilizer business plan consider?

When implementing the 5 tons/hour biofertilizer business plan, site selection, equipment selection, and environmental protection need your additional attention.

Bio fertilizer production area covers an area of 2400-3000 square meters, including composting area, production area and finished product area. So, if you have a limited footprint, you can adopt a compact machine with the same production capacity.
You need to take into account the equipment parameters and related equipment of reliable quality, high efficiency, low energy consumption and long service life according to the biofertilizer business plan. These conditions we YUSHUNXIN meet, you can rest assured to choose.

In order to reduce dust pollution, environmental protection is also an item you need to pay attention to. You can build a whirlwind dust collection room, dust drop room. However, YUSHUNXIN can also according to your requirements, belt conveyor (color steel cover), disk granulator parts (iron cover), screen machine have covers to avoid dust suspended in the air.

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