Biofertilizer composting machine

Cum se compostează biofertilizatorul

  • Preţ: $1,000-30,000

  • Adâncimea de cotitură: 0.8-3m

  • Lățimea de întoarcere:2.5-30 m

  • Capacitate :60-1500 m³/h

  • Aplicație: Gunoi de păsări de păsări, Deșeuri agricole, reziduuri de plante…

Looking to turn organic waste into high-value biofertilizer? Composting is the essential first step. It transforms raw materials like poultry manure, biogas waste, and agricultural waste into stable, nutrient-rich compost, ready for microbial fertilizer production. Astăzi, we’ll walk you through the key factors for successful composting: how to accelerate fermentation, which composting machines to choose, and how to build a complete biofertilizer production line based on compost. Whether you’re just getting started or upgrading an existing plant, we offer professional guidance, custom equipment, and full composting solutions to help you maximize efficiency and output. Bine ați venit la consult!

How Many Types of Commercial Composting Machines Can Be Used to Compost Biofertilizer?

There are several types of commercial composting machines available for biofertilizer production in YUSHUNXIN. Each suits different composting needs and scales. Below are three common options:

Biofertilizer Fermenter – High Fermentation Speed

If you need to ferment organic waste in a short time, the organic fermentation tank is a reliable option. It handles a wide range of raw materials and uses high-temperature aerobic fermentation to rapidly and safely decompose organic matter. The closed design minimizes odors and operates independently of external temperatures. Fermentation is typically completed within 7–15 days. YUSHUNXIN offers fermentation tanks ranging from 5 la 150 and provides customized solutions. Contact us for more details!

Windrow Composting Turner – Mobile Composter

Looking for mobile composting equipment for your farm? Consider the Windrow Compost Turner. Both crawler-type and self-propelled composters come with flexible mobility systems and simple controls. You can easily move them forward, backward, or turn them on flat ground. This equipment is ideal for indoor and outdoor composting—just pile your organic waste into long windrows.

Trench Composting Equipment – For Small and Large Systems

The trench compost turner is ideal for both small-scale and large-scale biofertilizer production. It turns organic waste in composting channels to accelerate decomposition. The wheel-type trench turner features a turning span of 8 la 30 meters and a depth of 1 la 3 metri, making it a great option for industrial-scale composting. For smaller operations, we also offer compact trench turners and chain plate composters. Contact us to find the right model for your composting needs.

Turner de compost de tip roată
Turner de compost tip canelură (2)

Not sure which composting machine suits your material and capacity? Our team is here to help you choose the best solution—tailored to your raw materials, buget, and space. Get in touch now to receive a free consultation and quote!

Top 3 Biocompost Making Methods for the Preparation of Biofertilizer

Among various composting methods, the most practical biocompost making techniques are windrow composting, compostare în șanț, and in-vessel composting.

Windrow composting is the most common method for small and medium fertilizer plants. You only need to stack cow dung, reziduuri de cultură, or other organic wastes in long strips on the ground and turn them regularly with a compost turner. It features low cost, Funcționare simplă, and high flexibility, but you should control the moisture at about 55–60% and keep the pile temperature around 55–65°C.

Trench composting works better for continuous and large-scale biofertilizer production. By using fermentation grooves and a rail-type compost turning machine, you can achieve stable temperature and faster decomposition. It reduces labor and improves fermentation efficiency.

Compostarea în vas is the most advanced biocompost method. It uses closed fermentation tanks to achieve automatic temperature and aeration control. This system ensures faster composting, minimal odor, and compliance with strict environmental standards. It is ideal for industrial organic fertilizer production lines with limited space or high hygiene requirements.

What Are the Best Raw Materials for Composting Biofertilizer?

Choosing the right raw materials is the first step to making high-quality biofertilizer. Many types of organic waste can be composted—from animal manure to crop residues. Each material has its own characteristics, and understanding them helps you select the right composting method and equipment.

Cow dung, Gunoi de pui, Gunoi de porc, and sheep dung are rich in nitrogen and beneficial microbes. They compost well but often need to be mixed with dry materials like sawdust or straw to balance moisture and carbon levels.

Straw, corn stalks, cochilii de arahide, and other plant-based residues are high in carbon but low in nitrogen. They require nitrogen-rich additives (like manure) and sometimes crushing to speed up decomposition.

Leftover from biogas plants, digestate contains partially decomposed organic matter and nutrients. It is semi-fermented and ideal for further aerobic composting to stabilize and enrich it.

High in moisture and easy to rot, kitchen waste needs careful control of water content and aeration. It’s best composted with dry bulking agents like sawdust or dry leaves.
Materials like oilseed cakes, reziduuri de ciuperci, and fruit peels can also be composted. These often add specific nutrients to the final biofertilizer.

Not sure how to handle your raw materials? Contact us for tailored composting solutions based on your waste type and project scale.

How to Speed Up Biofertilizer Composting?

Use Efficient Composting Equipment:

To shorten composting time, it is essential for you to use an advanced composting machine. It can accelerate the fermentation process by ensuring proper aeration, temperatură, and material mixing. We can recommend a suitable composting machine for you according to your capacity, buget, and specific needs. Bine ați venit să ne consultați!

Mașină de compostare biofertilizator
industrial composting machine for preparing biofertilizer

Add Composting Microbial Strains

Adding microbial fermentation agents can dramatically boost the composting process. These microbes (De ex., Bacillus, yeast, Actinomicete) help decompose organic matter faster and reduce odor. Different materials require different microbial strains for optimal results.

  • Thermophilic bacteria are ideal for cow dung.
  • Cellulose-degrading fungi work well with straw.

  • Mixed aerobic bacteria are suitable for food waste.

These agents can be added directly into the compost pile or during the raw material mixing stage to ensure even distribution and effective fermentation.

Microorganism eficient în biocompost

Optimize Composting Conditions:

Fast composting requires maintaining an ideal fermentation environment. Pentru a realiza acest lucru, you should keep the carbon-to-nitrogen (C/N) ratio between 25:1 şi 30:1, ensure the moisture content stays around 50–60%, and turn the materials regularly to provide enough oxygen. În plus, maintaining the temperature at 50–65°C during the thermophilic phase is essential to promote microbial activity and accelerate decomposition.

Which Microbial Strains Should You Add During Composting?

Choosing the right microbial agents is key to effective composting.

Aerobic fermentation agent

Primul, you should evaluate your raw materials. De exemplu, if your compost contains a high amount of livestock manure, adding thermophilic bacteria helps accelerate organic matter breakdown during the high-temperature phase. If your feedstock is rich in carbon (like straw or husks), cellulose-degrading bacteria will improve compost maturity.

Actinomice
Azotobacter

Quality azotobacter

Apoi, you can also add nitrogen-fixing or phosphate-solubilizing bacteria to enhance the nutrient content of the final compost. In areas with high salinity or poor soil structure, functional strains like Bacillus subtilis or Pseudomonas fluorescens can improve biofertilizer performance.

No worries, YUSHUNXIN will tailor a spraying device to your needs. Simțiți -vă liber să ne contactați.

How to Further Turn Mature Compost into High-Quality Biofertilizer?

Use a compost crusher to break fermented compost into fine, uniform powder. This improves consistency, enhances nutrient distribution, and prepares the material for screening and packaging. Fine powder is ideal for producing high-quality powdery biofertilizer.

Apoi, you can use a drum screening machine to remove impurities like plastic, pietre, and large fibers from crushed compost. Screening improves product purity and protects downstream equipment, ensuring a clean, market-ready powder biofertilizer.

Use an automatic bagging machine to pack screened compost into bags. This improves efficiency, ensures consistent weight, and extends shelf life. Proper packaging helps deliver high-quality powdery biofertilizer to the market.

How We Help You Build a Successful Biofertilizer Composting System?

As an experienced provider of composting systems for biofertilizer production, Yushunxin help you convert organic waste into high-quality compost with ease and efficiency.

Ready to start your composting project? Contact us now for a tailored solution.

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