bio organic fertilizer making line

Виробнича лінія Bio Organic добрив

  • Потужність : 1-30 T/H
  • Тип: Порошок & Гранула
  • Ціна: $110,000-550,000
  • Простір: 800-10000㎡

  • Застосування: Organic waste, biological agents

Bio organic fertilizer can improve soil vitality and crop quality. Зазвичай, you can choose organic waste such as livestock manure, straw and biogas residue to produce bio organic fertilizer. When you setup a bio organic fertilizer production line, you need to go through several stages of preparing raw materials, бродіння, подрібнення, грануляція, dryinga and cooling, і упаковка. YUSHUNXIN will provides you the right biological fertilizer making machine in each steps. В той же час, we can design the bio organic fertilizer production business plan according to your raw material, потужність, biofertilizer type ect. Так, if you are interested, Будь ласка, зв'яжіться з нами.

Which business plan is right for you: Powdered or Granular Biofertilizer Making?

Choosing between powdered and granular bio organic fertilizer is not about which is “better”. It depends on your raw materials, target market, і бюджет. Many customers contact us because they are unsure at this stage.

👉 If you are unsure which form fits your raw material and market, this decision should be made before calculating cost.

Отримайте свій план виробництва біодобрив!

How Much Does a Bio Organic Fertilizer Production Line Cost?

The cost of a bio organic fertilizer production plant varies mainly based on product form and capacity. Below are typical investment ranges based on real projects.

Powdered bio fertilizer plant project cost:

A powdered bio organic fertilizer plant usually costs $30,000–$100,000. This setup includes a compost turner, automatic loader, bio-compost crusher, обертовий екран, Автоматична упаковка машина, and belt conveyors. It suits capacities from 1–15 tons per hour and keeps operating costs low.

Cost Range for Granular Bio Organic Fertilizer Lines

Granular bio organic fertilizer production lines usually start from $120,000 and can exceed $500,000 for higher capacities. The added cost comes from granulation, сушіння, охолодження, dust control, and coating systems. These machines improve product appearance but require higher energy input.

How to Control Your Bio Organic Fertilizer Investment Cost?

 To control your bio organic fertilizer factory cost, start with three clear points:

  • Your available raw materials and moisture level
  • Your target market (local farms or commercial distributors)
  • Your acceptable payback period

Many successful projects begin with powdered fertilizer and upgrade to granulation later. В Юшунксині, we help customers match equipment configuration to real production needs instead of selling oversized systems. Ласкаво просимо проконсультуватися з нами! 

How to make bio organic fertilizer step by step?

The production of organic biofertilizer generally includes 6 main steps: from raw material composting to the packaging of the final biofertilizer. Here are details. Ласкаво просимо до консультації!

Спочатку, choose suitable organic materials-commonly animal manure (курка, корова, свиня), Залишки врожаю, plant waste, and kitchen waste. Тоді, to quickly make compost from organic waste, you should adjust the moisture content of the raw material to around 50-60% before composting for optimal microbial activity. З гній для зневоднення машини is key equipment to reduce excess moisture. В Юшунксині, we offer two types of solid-liquid separation equipment: screw press separators and inclined screen separators. Both models help speed up your composting process and improve fertilizer quality.

Fermentation is a key stage in producing high-quality bio organic fertilizer. This process uses beneficial microorganisms to break down organic matter, eliminate harmful pathogens, and convert raw waste into nutrient-rich compost. You can adopt different composting method for organic wastes according to your needs. Such as windrow type, trench composting, and container composting. YUSHUNXIN ‘s team can help you choose the right composting machine and solution based on your plant size and raw materials. Ласкаво просимо проконсультуватися з нами!

Після бродіння, compost may form lumps that are unsuitable for direct use. Так, you can crush them down into fine powder about 50 сітка. It facilitates the manufacture of powdered biofertilizers as well as better biofertilizer granulation process. YUSHUNXIN offers efficient compost crushers like vertical crushers and cage mills to handle different compost textures. Proper crushing ensures uniformity and improves pellet quality in the next step. Choose the right model based on your material type and output needs.

Наступний, you can mix the composted powder with microbial agents or trace elements using a double-shaft mixer, then feed it into a грануляційна машина. Choose your equipment based on production needs: the drum granulator handles high-output lines efficiently, while the roller granulator lowers overall investment by using dry granulation. YUSHUNXIN provides both options to meet your scale and budget requirements.

Після грануляції, use a rotary dryer to reduce the moisture content of the biofertilizer, improving storage stability. Тоді, apply a rotary cooler to lower the pellet temperature, preventing caking, chemical reactions, or quality loss during storage. This step ensures your bio organic fertilizer remains durable, safe, and effective over time.

To preserve nutrients and keep beneficial microbes active, apply a uniform layer with a biofertilizer coating machine. Тоді, use an automatic bagging system to pack the finished bio organic fertilizer granules. YUSHUNXIN provides both single and double-bucket packers with high accuracy and space-saving design-ensuring tightly sealed, professional packaging that meets industrial standards and keeps your product market-ready.

When to Add Microbial Agents in Bio-Organic Fertilizer Manufacturing?

In organic biofertilizer production process, microbial agents are typically added at three key stages—before, протягом, and after granulation—depending on their function and heat tolerance.

  • Перед грануляцією, you can introduce thermophilic fermentation bacteria such as Bacillus subtilis, Bacillus licheniformis, and Actinomycetes. These bacteria accelerate the composting process, promote organic matter decomposition, and reduce odors. You can mix them with raw materials by using a compost turner or fermentation tank.

  • During granulation, most beneficial microbes are avoided due to high temperatures in drying or pelletizing. Однак, in low-temperature granulation processes (Напр., using a pan granulator or double roller granulator), you can add some functional bacteria, like nitrogen-fixing або phosphate-solubilizing strains if conditions allow.

  • Після грануляції, it is an excellent choice for you to use a drum coating machine to add powdered microbial inoculants that can be sprayed or coated on cooled fertilizer pellets. This helps retain viable bacteria and enhances the fertilizer’s biological activity.

Ефективний мікроорганізм у біокомпості
Пан -гранулятор з розпилювальною системою для додавання мікробних штамів
effective biofertilizer coating machine in biocompost

Choosing the right bacteria and equipment ensures effective microbial survival and nutrient delivery in your biofertilizer.

What are the raw materials for organic bio fertilizer production?

Bio organic fertilizer is made from a wide variety of raw materials—many of which may already be available on your farm or in your area. Here are the most common options:

Animal Manure As organic biofertilizer

Cow manure, курячий гній, and pig manure are the most common raw materials. They contain organic matter, азот, and beneficial microorganisms.

Before composting, manure usually needs moisture adjustment and impurity removal. Chicken manure often requires carbon material blending to balance nutrients, while cow manure benefits from crushing to improve fermentation speed.

Organic Processing By-products as Biofertilizer

Materials such as mushroom residue, sugar filter mud, distillery waste, and biogas residue are widely used in commercial bio fertilizer factories. These by-products reduce raw material costs and support large-scale production when supply remains stable.

raw materials for biofertilizer manufacturing
Making organic biofertilizer from agricultural waste

Agricultural Waste as organic fertilizer

Crop straw, рисового лушпиння, стебла кукурудзи, and sawdust work well as auxiliary materials. They improve air permeability during composting and help control moisture. Many bio fertilizer plants mix them with manure to achieve stable fermentation and better compost structure.

Need help choosing the right raw materials for your project? Contact YUSHUNXIN, and we’ll design a personalized solution for your local resources.

Отримайте свій план виробництва біодобрив !

How to start a organic bio fertilizer production company?

Starting a bio organic fertilizer production company begins with a clear plan. Here is a brief guide.

Whether you’re entering the bio fertilizer market or upgrading your existing biofertilizer production plant, we can deliver efficient, reliable business solutions. Let us guide your setup, from raw material selection to process integration.

Отримайте свій план виробництва біодобрив !

Successful cases of setting up bio organic fertilizer manufacturing plants:

В даний час, YUSHNXIN has helped customers in many regions of the world to establish bio organic fertilizer plants. In combination with customersrequirements for raw materials, output, обладнання, тощо, YUSHUNXIN has designed the organic biofertilizer production plan for them.

Наприклад: a 10t/h biological organic fertilizer plant in Brazil, a 20,000 t/y organic biofertilizer factory in Mexico, і a 100,000 t/y organic biological fertilizer granulation line in vietnam. Whether it is a small or large output, our company can provide you biological organic fertilizer making machine according to your requirements. Ласкаво просимо до консультації!

FAQs about to make high quality bio organic fertilizer:

When producing bio organic fertilizer, you may have related questions. Please don’t worry, YUSHUNXIN can answer them for you as much as possible. On the right are common customer questions, Ласкаво просимо до консультації!

Q: How many tonnes of organic waste required to make 1 kg biological organic fertilizer?

Загальноприйнятий, the raw material output ratio of bio organic fertilizer is 3:1. This means that when you produce 5 tons of bacteria organic fertilizer, вам потрібно підготуватися 15 tons of organic raw materials and some auxiliary materials.

Q: How long it takes to make organic bio fertilizer?

Загальноприйнятий, the process of making bio organic fertilizer will spent 30-35 дні. You also can adopt two method to speed up the production recycle. Спочатку, crushing the organic waste before composting. Тоді, add starter cultures during the composting process.

Q: can I make bio organic fertilizer from mushroom residue

Так, mushroom residue is one of the raw materials for organic biofertilizer manufacturing. Making biofertilizer from spent mushroom substrate involves composting, подрібнення, грануляція, екранізація, сушіння, and other processing steps.

What can YUSHUNXIN provide about bio organic fertilizer production line?

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