Đĩa Pelletizer để chế tạo sinh học

  • Dung tích : 0.5-6 t/h

  • Giá: $2,000-100,000

  • Pellet time: 3-8min
  • Pellet size: 1-8mm

  • Motor Power : 3-18.5 KW

  • Ứng dụng: Organic &Compound Biofertilizer

Disc pelletizer for biofertilizer making is the key equipmnet in the process of producing bio organic fertilizer granules. In our company, the pan pelletizer is one of top sale biofertilizer granulation equipment among drum granulator, roller extrusion pellet making machine, churn drum granule making machine. It has the high granulation rate, as high as 93%. By using the wet granulation method, it can produce biofertilizer granules with uniform diameter and round appearance. Yushunxin has different production models, and can be customized according to your requirements, the price is affordable. You are welcome to inquire.

Máy tạo hạt chảo
Dòng hạt phân bón sinh học đĩa

What Raw Materials Can a Pan Pelletizer Process for Biofertilizer?

A pan pelletizer for biofertilizer is suitable for both organic and compound biofertilizer raw materials.

compound-biOrganic waste granulated by pan granulatorofertilizer-disc-granulator
Chemial/Mineral Materials of Pelletizing Disc

By using the pan granules making machine, you can get the uniform, round biological fertilizer pellets that are easy to handle, store, and apply. You don't need to worry about the impact of raw material moisture on the disc granulator. YUSHUNXIN has designed a high-strength fiberglass lining for the granulating disc, which is corrosion-resistant and durable.

How Does a Disc Pelletizer Work in Biofertilizer Production?

The working principle of the disc granulator mainly includes the following steps:

  • 1

    Đầu tiên, put the powdered biofertilizer into the hopper of the disc pelletizer.

  • 2

    Sau đó, the disc begins to rotate, causing the raw material to form a thin layer on the disc. Kế tiếp, a scraper inside the disc pushes it to the edge of the disc.

  • 3

    Sau đó, the powdery material rolls around on the disc while water or a binder is sprayed to hold them together. As the disk rotates, the biological raw material gradually forms granules.

  • 4

    Eventually, the biofertilizer pellets gather at the edge of the disc, fall into the hopper.

How Much Does a Biofertilizer Disk Granulator Cost?

According to the diameter of the biofertilizer disk granulator, its loading capacity and output are also different. Nói chung, the output is proportional to the diameter, but also proportional to the price.

0.5-2 t/h disk granulator: $1,000-$2,000

Models in SXYZ-600, SXYZ-800, SXYX-1000, SXYZ-1200 and Other models of small diameter granulation disc, the output of 0.5 ~ 2t/h between the equipment price of $ 1,000~ $2,000.

pan granulator
Máy tạo hạt (2)

2-4 ton/hour pan granulator $2,000-$4,000

If you need to produce 2 ĐẾN 4 tons of bio fertilize per hour, you can choose models of SXYZ-2000, SXYZ-2500, SXYZ-2800 disc granules making machine. Their prices are generally between $2,000 Và $4,000.

4-6 tons/hour disk pelletizer: $4,000-$9,000

If you output is large, we recommend that you choose a disk pelletizer with a output of 4-6t/h. It costs between $4,000 Và $9,000.

Disc granulator

Đồng thời, you can add a water pipe according to your own needs, Và add biological bacteria agent as required. Tất nhiên rồi, there are additional costs. For more price details, please contact us by clicking on the table below.

Nhận kế hoạch sản xuất sinh học !

 

Model Diameter of Disc(mm) Edge Height(mm) Rotary Speed(r/min) Motor Power(KW) Dung tích(t/h)
SXYZ-1500 1500 300 21 3 0.5-0.8
SXYZ-1800 1800 300 21 3 0.8-1.2
SXYZ-2000 2000 350 21 4 1.2-1.5
SXYZ-2500 2500 450 14 7.5 1.5-2.0
SXYZ-2800 2800 450 14 11 2-3
SXYZ-3000 3000 450 14 11 2-4
SXYZ-3600 3600 450 13 18.5 4-6

Which Granulation Method Does the Disc Pelletizer Use? – Wet Granulation Explained

The disc pelletizer for biofertilizer making adopts the wet granulation method. This technique requires the raw materials with a moisture content between 25% Và 50%. To achieve this, YUSHUNXIN equips each disc pelletizer with a built-in spraying system. During operation, you can directly add water, biological stimulants, or microbial inoculants to the rotating disc, helping the fine powder bind and form uniform granules. Using our disc granulator with a precision spraying system enhances granulation uniformity.

pan granulator for bio fertilizer
granules biofertilizer

Đứng đầu 3 Benefits of Using a Disc Pelletizer for Biofertilizer Making

In the process of producing biofertilizer, there are 3 main advantages to choosing a disc granulator.

First of all, the granulation effect is good. The granulation rate of the biofertilizer disc pelletizer is as high as 93%. It is able to produce 1-8mm biofertilizer granules. By adding water during the granulation process, the granule formation is more beautiful. Tuy nhiên, before granulation, you'd better crush the material into 50 mesh fine powder first to avoid affecting the granulation effect.

YUSHUNXIN's biofertilizer disc pelleting machine adopts a new desilting design. The unpowered combined scraper cleans the edges and bottom to avoid raw material adhesion. The whole machine is made of Q235B carbon steel, which is strong and durable. Ngoài ra, the inner lining of the granulator disc is high-strength fiberglass, which is corrosion-resistant and durable. Đồng thời, the bottom of the pelletizer disc is reinforced with multiple radiation steel plates, which will never deform. The main gear adopts high-frequency quenching to double the service life. Vì thế, the disc granulation performance is very good and it is worth choosing.

The output of the bio fertilizer disc granulator is between 0.5-6 tấn, which is very suitable for small and medium-sized biofertilizer manufacturers. Under the action of the belt conveyor, you can continuously making the biofertilizer powder into granules. Đồng thời, it occupies a small area and has a compact structure. This can save you a certain amount of site costs. Vì thế, it is very cost-effective.

Details structure of pan pelletizer for small scale fertilizer making

Get Your Biofertilizer Disc pelletizer !

Can I Adjust Bio Fertilizer Granule Size in a Pan Pelletizer?

Tất nhiên rồi. The finish bio fertilizer granules are usually between 1-8mm in size. You can make different size biofertilizer pellets through controlling the tilt angle and rotation speed of the pan granulation machine. A larger tilt angle will result in larger particles, while a faster rotation speed will lead to denser microbial fertilizer granules. Mặt khác, the more water added, the larger the biofertilizer granules diameter and the better the hardness.

Latest Case: Turnkey solutions for bio NPK fertilizer with disc granulator in Philippine

On September 26, 2024,YUSHUNXIN'S disc granulator was successfully run in the Bio NPK Fertilizer Plant in the Philippines. The Philippine customer is looking forward to the bio fertilizer granulation machine that can produce 3 tons of 3mm NPK biofertilizer per hour. Hơn thế nữa, they want to add some biological agents during the granulation process. For this reason, we advise the disc granulator for them. According to customer feedback, the granulation effect of YUSHUNXIN's disc granulator can meet the bio NPK fertilizer production requirements.

Why Choose YUSHUNXIN's Disc Pelletizer for Your Biofertilizer Plant?

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