disc pelletizer

Disc Pelletizer for Biofertilizer Making

Basic Information

Granulation is the most critical step in bio fertilizer manufacturing process. Therefore, there are many biofertilizer granulation equipment, and disc pelletizer for biofertilizer making is one of them. Compared with other granulation machines, the biofertilizer disk granulation machine has high granulation efficiency rate. It  can reach more than 93%. Furthermore, it is easy to adjust the tilt angle and rotation speed of the granulation machine in time to meet the requirements of different microbial fertilizer particles. Here, you can learn more about the biofertilizer disk granulator information and equipment costs.

What is the granulation method of biofertilizer disc pelletizer ?

The disc pelletizer for biofertilizer making adopts the method of wet granulation. In this method, it is necessary to properly adjust the humidity of the microorganism raw materials after mixing, and then, use a disk granulator for granulation. Inside the machine, through the rotating motion of the disk and the rolling friction of the wet raw material, the machine eventually forms a granular biofertilizer.

Therefore, when designing the biofertilizer disk granulator, our engineers added a water spraying device. With this design, you can add water to speed up the pellet formation of the biofertilizer. And at the same time, you can add a bioagent to increase its nutrient elements. This innovative design makes the production of biological fertilizers more efficient and controllable, improving production efficiency and product quality. This wet granulation method helps to improve the density and uniformity of the biofertilizer pellets and helps to maintain their shape and quality.

How to use disc pelletizer for biofertilizer making ?

The working principle of the disc granulator mainly includes the following steps:

Put the powdered material into the hopper of the disc granulator.

The disc begins to rotate, causing the biological material to form a thin layer on the disc.

A scraper inside the disc pushes the biological material to the edge of the disc while water or a binder is sprayed onto the surface of the raw material.

The biological material rolls around on the disc while water or a binder is sprayed to hold the material together.

As the disk rotates, the biological raw material gradually forms granular clumps.

Eventually, the granular masses gather at the edge of the disc, fall into the hopper, and undergo a process such as drying and screening to obtain the finished particles.

What are the fertures of disc pelletizer for biofertilizer making ?

Details structure of pan pelletizer for small scale fertilizer making

You can choose the diameter of the turntable and the speed of operation to meet different efficiency. The disc granulator has a water spraying setting. It can add adhesives during the granulation process to speed up the process of making bio organic fertilizer. Therefore, the production efficiency of the machine is high and the output is large. The yield is usually 0.5-6t/h.

The disc pelletizer for biofertilizer making can reach more than 93%. Through the combined action of mechanical force and gravity in the granulation process, the bioferfertilizer particles produced are uniform in size, complete in shape, and almost no fragmentation or damage, and the quality and stability of the final product particles are high.

Biofertilizer disk granulator through optimization design, the use of Q235 carbon steel material, solid texture. The reducer and motor are driven by flexible belt, which can start smoothly, slow down the impact force, and effectively improve the service life of the equipment. What’s more, the use of a number of radiation steel plate to strengthen the bottom of the granulation plate, durable, never deformation. Thickened, weighted, strong base design, does not need anchor bolts fixed, stable operation. Equipment wear rate is low, effectively save your equipment cost.

Biofertilizer disc granulator has compact structure, small footprint, low production cost and large output. And the quality is good, the price is favorable, the maintenance cost is low.

How much does the biofertilizer disk granulator cost ?

According to the diameter of the biofertilizer disk granulator, its loading capacity and output are also different. Generally speaking, the output is proportional to the diameter, but also proportional to the price.

Small disk granulator

For example, models in SXYZ-600, SXYZ-800,SXYX-1000,SXYZ-1200 and Other models of small diameter granulation disc, the output of 0.5 ~ 2t/h between the equipment price of $ 1,000~ 2,000.

pan granulator
disc granulator (2)

Medium disk granulator

If you need to produce 2 to 4 tons of biofertilizers per hour, you can choose models of SXYZ-2000, SXYZ-2500, SXYZ-2800 machines. Their prices are generally between $2,000 and $4,000.

Large disk granulator

If the output is large, we recommend that you choose a disk granulator with a output of 2-6t/h. It costs between $4,000 and $9,000.

Disc granulator

At the same time, you can add a water pipe according to your own needs, and add biological bacteria as required. Of course, there are additional costs. For more price details, please contact us by clicking on the table below.

Model Diameter of Disc(mm) Edge Height(mm) Rotary Speed(r/min) Motor Power(kw) Capacity(t/h)
SXYZ-1500 1500 300 21 3 0.5-0.8
SXYZ-1800 1800 300 21 3 0.8-1.2
SXYZ-2000 2000 350 21 4 1.2-1.5
SXYZ-2500 2500 450 14 7.5 1.5-2.0
SXYZ-2800 2800 450 14 11 2-3
SXYZ-3000 3000 450 14 11 2-4
SXYZ-3600 3600 450 13 18.5 4-6

Can the size of microbial fertilizer granules be adjusted ?

Of course. The finish microbial fertilizer granules are usually between 1-8mm in size. You can adjust the size of microorganism fertilizer pellets through controlling the tilt angle and rotation speed of the granulation machine. By adjusting these parameters, the size and shape of the biological fertilizer pellets can be modified to meet specific requirements. A larger tilt angle will result in larger particles, while a faster rotation speed will lead to denser microbial fertilizer granules. On the other hand, the more water added, the larger the biofertilizer granules diameter and the better the hardness.

What are the benefits of choosing YUSHUNXIN’s disc pelletizer ?

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