disc bio fertilizer granulator

বায়োফের্টিলাইজার তৈরির জন্য ডিস্ক পেলিটিজার

  • ক্ষমতা : 0.5-6 টি/এইচ

  • দাম: $2,000-100,000

  • Pellet time: 3-8মিনিট
  • পেলেট সাইজ: 1-8মিমি

  • মোটর পাওয়ার : 3-18.5 কিলোওয়াট

  • আবেদন: জৈব &যৌগিক জৈবসার

Disc pelletizer for biofertilizer making is the key equipmnet in the process of producing bio organic fertilizer granules. In our company, the pan pelletizer is one of top sale জৈবসার দানাদার সরঞ্জাম among ড্রাম গ্রানুলেটর, roller extrusion pellet making machine, churn drum granule making machine. It has the high granulation rate, as high as 93%. By using the wet granulation method, it can produce biofertilizer granules with uniform diameter and round appearance. ইউশুনসিন has different production models, and can be customized according to your requirements, the price is affordable. আপনি জিজ্ঞাসা স্বাগত জানাই.

প্যান দানাদার মেশিন
ডিস্ক জৈব সার দানাদার লাইন

How Much Does a Biofertilizer Disk Granulator Cost?

According to the diameter of the biofertilizer disk granulator, its loading capacity and output are also different. সাধারণভাবে কথা বলা, the output is proportional to the diameter, but also proportional to the price.

0.5-2 t/h disk granulator: $1,000-$2,000

Models in SXYZ-600, SXYZ-800, SXYX-1000, SXYZ-1200 and Other models of small diameter granulation disc, the output of 0.5 ~ 2t/h between the equipment price of $ 1,000~ $2,000.

pan granulator
ডিস্ক গ্রানুলেটর (2)

2-4 ton/hour pan granulator $2,000-$4,000

If you need to produce 2 থেকে 4 tons of bio fertilize per hour, you can choose models of SXYZ-2000, SXYZ-2500, SXYZ-2800 disc granules making machine. Their prices are generally between $2,000 এবং $4,000.

4-6 tons/hour disk pelletizer: $4,000-$9,000

If you output is large, we recommend that you choose a disk pelletizer with a output of 4-6t/h. এর মধ্যে ব্যয় $4,000 এবং $9,000.

ডিস্ক গ্রানুলেটর

একই সময়ে, you can add a water pipe according to your own needs, এবং add biological bacteria agent as required. অবশ্যই, there are additional costs. For more price details, please contact us by clicking on the table below.

 

মডেল Diameter of Disc(mm) Edge Height(মিমি) Rotary Speed(আর/মিনিট) মোটর পাওয়ার(কেডব্লিউ) ক্ষমতা(টি/এইচ)
SXYZ-1500 1500 300 21 3 0.5-0.8
SXYZ-1800 1800 300 21 3 0.8-1.2
SXYZ-2000 2000 350 21 4 1.2-1.5
SXYZ-2500 2500 450 14 7.5 1.5-2.0
Sxyz-2800 2800 450 14 11 2-3
SXYZ-3000 3000 450 14 11 2-4
SXYZ-3600 3600 450 13 18.5 4-6

What Raw Materials Can a Pan Pelletizer Process for Biofertilizer?

জৈবসারের জন্য একটি প্যান পেলিটাইজার জৈব এবং যৌগিক জৈবসার কাঁচামাল উভয়ের জন্যই উপযুক্ত.

যৌগ-জৈব জৈব বর্জ্য প্যান গ্রানুলাটোরোফারটিলাইজার-ডিস্ক-গ্রানুলেটর দ্বারা দানাদার
Chemial/Mineral Materials of Pelletizing Disc

By using the pan granules making machine, you can get the uniform, round biological fertilizer pellets that are easy to handle, store, এবং আবেদন করুন. You don’t need to worry about the impact of raw material moisture on the disc granulator. YUSHUNXIN has designed a high-strength fiberglass lining for the granulating disc, যা জারা-প্রতিরোধী এবং টেকসই.

How Does a Disc Pelletizer Work in Biofertilizer Production?

The working principle of the disc granulator mainly includes the following steps:

  • 1

    প্রথম, put the powdered biofertilizer into the hopper of the disc pelletizer.

  • 2

    তারপর, the disc begins to rotate, causing the raw material to form a thin layer on the disc. পরবর্তী, a scraper inside the disc pushes it to the edge of the disc.

  • 3

    তারপর, the powdery material rolls around on the disc while water or a binder is sprayed to hold them together. As the disk rotates, the biological raw material gradually forms granules.

  • 4

    Eventually, the biofertilizer pellets gather at the edge of the disc, fall into the hopper.

বায়োফার্টিলাইজার উত্পাদন পরিকল্পনা পান !

Which Granulation Method Does the Disc Pelletizer Use? – Wet Granulation Explained

The disc pelletizer for biofertilizer making adopts the ভেজা দানাদার পদ্ধতি. This technique requires the raw materials with a moisture content between 25% এবং 50%. এই অর্জন করতে, YUSHUNXIN equips each disc pelletizer with a built-in spraying system. অপারেশন চলাকালীন, you can directly add water, biological stimulants, or microbial inoculants to the rotating disc, helping the fine powder bind and form uniform granules. Using our disc granulator with a precision spraying system enhances granulation uniformity.

pan granulator for bio fertilizer
design of pan granulation machine

The Complete Disc Granulation Production Line for Sale by YUSHUNXIN

In addition to the disc pelletizer itself, YUSHUNXIN also provides a turnkey biofertilizer disc granulation production line. This complete solution covers raw material preparation, disc granulation, শুকানো, কুলিং, and final packaging. It helps you build a stable and efficient biofertilizer pellet production system.

Before Disc Granulation

Using the feeding machine into convey raw materials into the biofertilizer granule production process in a stable and continuous manner. It ensures uniform material supply.

Crushing raw materials into fine powder improves granulation efficiency and pellet quality. YUSHUNXIN offers different crushing machines based on raw material properties. উদাহরণস্বরূপ, a semi-wet crusher can effectively process materials with moisture content up to 40%, such as composted manure and organic waste.

When raw materials need to be blended with bacterial agents, ট্রেস উপাদান, or other additives, a horizontal mixer ensures uniform mixing. It matches the capacity of the disc granulation line and prepares materials for consistent pellet formation.

After Disc Granulation

In the post-granulation stage, the disc granulation production line can be equipped with a dryer, শীতল, চেইন পেষণকারী, and automatic packaging system.

To improve raw material utilization, unqualified granules and material waste can be crushed and returned for re-granulation. This reduces waste and improves overall production efficiency.

After biofertilizer disc granulation, fertilizer pellets usually have high moisture content due to wet granulation technology. Drying and cooling reduce moisture to suitable levels for storage, পরিবহন, and long-term use.

For biofertilizers containing microbial agents, some producers choose to add a coating machine. Coating helps protect microbial activity and allows a controlled nutrient release of biofertilizer pellets.

For commercial fertilizer sales, an automatic packaging scale is a key part of a small or medium-scale biofertilizer disc granulation plant. It ensures accurate weighing, stable bagging, and efficient market-ready packaging.

শীর্ষ 3 Benefits of Using a Disc Pelletizer for Biofertilizer Making

In the process of producing biofertilizer, there are 3 main advantages to choosing a disc granulator.

প্রথম, the granulation effect is good. The granulation rate of the biofertilizer disc pelletizer is as high as 93%. It is able to produce 1-8mm biofertilizer granules. By adding water during the granulation process, the granule formation is more beautiful. তবে, before granulation, you’d better crush the material into 50 mesh fine powder first to avoid affecting the granulation effect.

YUSHUNXIN’s biofertilizer disc pelleting machine adopts a new desilting design. The unpowered combined scraper cleans the edges and bottom to avoid raw material adhesion. The whole machine is made of Q235B carbon steel, which is strong and durable. এছাড়াও, the inner lining of the granulator disc is high-strength fiberglass, যা জারা-প্রতিরোধী এবং টেকসই. একই সময়ে, the bottom of the pelletizer disc is reinforced with multiple radiation steel plates, which will never deform. The main gear adopts high-frequency quenching to double the service life. সুতরাং, the disc granulation performance is very good and it is worth choosing.

The output of the bio fertilizer disc granulator is between 0.5-6 টন, which is very suitable for small and medium-sized biofertilizer manufacturers. Under the action of the belt conveyor, you can continuously making the biofertilizer powder into granules. একই সময়ে, it occupies a small area and has a compact structure. This can save you a certain amount of site costs. সুতরাং, it is very cost-effective.

Details structure of pan pelletizer for small scale fertilizer making

How to Adjust Bio Fertilizer Granule Size in a Pan Pelletizer?

অবশ্যই. The finish bio fertilizer granules are usually between 1-8mm in size. You can make different size biofertilizer pellets through controlling the tilt angle and rotation speed of the pan granulation machine. A larger tilt angle will result in larger particles, while a faster rotation speed will lead to denser microbial fertilizer granules. অন্যদিকে, the more water added, the larger the biofertilizer granules diameter and the better the hardness.

Latest Case: Turnkey solutions for bio NPK fertilizer with disc granulator in Philippine

সেপ্টেম্বর 26, 2024,YUSHUNXIN’S disc granulator was successfully run in the Bio NPK Fertilizer Plant in the Philippines. The Philippine customer is looking forward to the bio fertilizer granulation machine that can produce 3 tons of 3mm NPK biofertilizer per hour. আরও, they want to add some biological agents during the granulation process. For this reason, we advise the disc granulator for them. According to customer feedback, the granulation effect of YUSHUNXIN’s disc granulator can meet the bio NPK fertilizer production requirements.

Why Choose YUSHUNXIN’s Disc Pelletizer for Your Biofertilizer Plant?

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    আপনার যদি আমাদের পণ্যের কোনও আগ্রহ বা প্রয়োজন থাকে, কেবল আমাদের কাছে তদন্ত পাঠাতে নির্দ্বিধায়!


    *আমরা আপনার গোপনীয়তার সম্মান করি, এবং আপনার ব্যক্তিগত তথ্য অন্যান্য সত্তার সাথে ভাগ করে নেবে না.