How to convert manure into bio fertilizer step by step?
З 5 t/h manure biofertilizer business plan uses a step-by-step process to turn manure into high-quality fertilizer.
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Спочатку, collect manure and send it to a solid-liquid separator to remove excess water.
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Then the semi-dry material goes into aerobic fermentation. In this stage, microorganisms break down organic matter and kill harmful bacteria.
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Після бродіння, a crusher reduces the compost to uniform particle size.
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A screening machine then separates qualified material. At this point, you can sell it as powder bio organic fertilizer, or continue with granulation.
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During granulation, the material forms pellets. Then drying and cooling systems stabilize product quality.
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In the final stage, you can add microbial agents or trace elements to boost fertilizer performance. A coating machine improves storage and application.
At the end, the automatic packaging line makes the biofertilizer ready for market.
What Equipment Is Included in the 5 T/H Manure Biofertilizer Business Plan?
Solid-Liquid Separator for Manure Dewatering
YUSHUNXIN provides two types of manure dehydrators to handle different moisture levels. If the feed moisture is below 80%, the solid-liquid separator is ideal. For raw materials with 90% moisture or higher, the inclined screen separator delivers better results. Both options reduce excess water, improve fermentation efficiency, and lower drying costs.
Compost Turner for Efficient Fermentation
In a 5 T/H biofertilizer production line, composting equipment is essential. YUSHUNXIN offers a crawler type compost turner for aerobic ground stacking fermentation. It saves civil construction costs, requires less labor, and handles depths of 600–1500 mm with widths of 2400–2600 mm. В якості альтернативи, a moving type compost turner fits tank fermentation and can work with a shift car for easier operation.
Biofertilizer Crushing Machine
To process organic manure efficiently, our vertical crusher and semi-wet material crusher are designed for high-moisture biological raw materials. Both use corrosion-resistant liners to prevent rust and feature advanced grinding blades for uniform, thorough crushing.
Rotary Screening Machine
The rotary drum screening machine is one of YUSHUNXIN’s hot-selling products. It separates materials below 300 mm with high efficiency, handling 1–20 tons per hour. This ensures consistent particle size for further processing and improves the overall quality of the finished biofertilizer.
Mixing Equipment for Uniform Raw Materials
для a 5 T/H manure biofertilizer business plan, mixing is critical to ensure uniform nutrient distribution. YUSHUNXIN offers both single-shaft and double-shaft mixers. The double-shaft mixer delivers higher mixing efficiency, making it ideal for large-scale operations, while the single-shaft mixer is a cost-effective choice for smaller setups. Both are designed for stable performance and consistent blending of raw materials.
Granulation Machines for Biofertilizer Production
Granulation is the core step in biofertilizer manufacturing. YUSHUNXIN provides two reliable options: з Дискове гранулятор and the Ротаційний барабанний гранулятор. The disk granulator is compact, space-saving, and achieves a granulation rate of up to 93%. Its reinforced base with multiple steel plates ensures long-term durability. The rotary drum granulator supports wet granulation, outputs 1–15 tons per hour, and features an integrated spray system, allowing you to add microbial agents during production for enhanced fertilizer quality.
Drying and Cooling
для a 5 т/год гній біодобриво бізнес план, efficient drying and cooling are essential. Юшунксин обертові сушарки remove excess moisture and ensure stable granule quality. Our rotary coolers quickly reduce the temperature of finished biofertilizer, preventing clumping and improving storage life. Разом, they guarantee stable output and consistent product quality.
Упаковка машина
The final step is efficient and accurate packaging. Our automatic packaging machines provide precise weighing, sealing, and bagging. This reduces labor cost, increases efficiency, and ensures that your biofertilizer products are market-ready with professional packaging quality.
With this integrated equipment system, your bio fertilizer production plant can achieve high efficiency, stable operation, and reliable product quality.
The budget for the 5 tons/hour biofertilizer business plan
After understanding the equipment and process of manure biofertilizer manufacturing, many investors want to know one key question: how much does a 5 T/H manure biofertilizer production line cost? At the same 5 T/H capacity, powder-type and granulated manure biofertilizer lines show clear differences in both investment and land requirements.
By understanding these cost differences, you can select the manure biofertilizer production solution that best matches their budget, land conditions, and long-term business goals.
What Raw Materials Can Be Used in a 5 T/H Manure Biofertilizer Production Line?
Це 5 T/H production line is designed to process a wide range of livestock manure, making it suitable for practical and scalable biofertilizer projects. Common raw materials include cow manure, курячий гній, and pig manure, which are widely available and rich in organic nutrients.
If you are not sure whether your manure raw materials are suitable for this 5 T/H production system, feel free to contact YUSHUNXIN. Our technical team can evaluate your raw material conditions and customize a manure biofertilizer business plan.
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