compound biofertilizer production line

Compound Biofertilizer Manufacturing Plant

Basic Information

Opening a compound biofertilizer manufacturing plant is not a simple matter. It requires you to make sufficient preparations: market research, the use of advanced equipment, attention to the supply of raw materials, etc. In addition, you should be fully familiar with the compound biofertilizer production process and related equipment. At the same time, please pay attention to the time and method of adding the biological bacteria. Consider YUSHUNXIN, where you can know the complete production process of compound biofertilizer and buy suitable and high-quality production equipment. We will help you save equipment costs and labor costs from the greatest level.

Preparation for opening a compound biofertilizer manufacturing plant

Market research:

Before you open a compound biofertilizer manufacturing plant, you need to research the local agricultural market to understand farmers’ demand for organic fertilizers and the competition. You can use our compound microbial fertilizer machines to improve the quality and competitiveness of your products.

Technical equipment:

The production of compound biofertilizer requires certain production technology and equipment, including mixing equipment, granulation equipment, packaging equipment, etc. You need to consider the cost of investment and procurement of these equipment, YUSHUNXIN has high quality and affordable production equipment, quality is reliable and guaranteed.

Raw material supply:

The production of compound biological fertilizer requires a large number of organic raw materials, such as waste crops, animal and plant feces, organic waste and so on. You should consider a stable supply channel of raw materials to ensure the continuity of production. In addition, you should also consider the availability of microbial inoculants and nutritional factors (NPK and trace elements).

The process of Compound Biofertilizer Manufacturing Plant

When you set up a compound biofertilizer manufacturing plant, you need a variety of production equipment. YuShunxin has many types of equipment for you to choose .

When you set up a compound biofertilizer manufacturing plant, you need a variety of production equipment. YuShunxin has many types of equipment for you to choose .

Dynamic feed system or static feeder can put the biological fertilizer raw material and NPK ratio of nutrient elements according to certain proportion. The advantage of the dynamic feeding system is accurate delivery without manual operation. The compound biofertilizer raw materials with good ratio are mixed evenly through the conveyor belt into the double-axis horizontal mixer.

Granulation is a key step in the production of compound microorganism fertilizer. There are a variety of performance characteristics of biofertilizer granulator for you to choose. The drum granulator has a large output and adopts the method of wet granulation with uniform discharge and circular shape. In order to prevent corrosion, YUSHUNXIN specially designed anti-corrosion lining to extend the service life of the equipment. In addition, we have different types of equipment for you to build different compound biofertilizer manufacturing plants.

As a compound bio fertilizer manufacturer, in order to ensure the stability of the compound biological fertilizer, you should use biofertilizer dryer and cooler to process the granulated biofertilizer. Drying is beneficial to reduce the water content of microbial fertilizer, and cooling is beneficial to improve the stability of biofertilizers.

Through the roller screening machine, you can detect qualified compound biofertilizers and re-granulate unqualified products.

In order to reduce the nutrient volatilization of compound bio fertilizer, it is necessary to use a rotary coating machine, YUSHUNXIN has different types of coating equipment.

The spiral conveyor belt transports the coated compound biofertilizer to the automatic packaging scale, specially designed packaging, and the quantitative accuracy of the system is two-thousandth.

What is the key equipment of compound biofertilizer manufacturing plant?

Granulation is an important process in the production of compound bio fertilizer. Our company has a variety of hot products about granulation equipment.

Disk granulator

First of all, the disk granulator is a popular granulator in YUSHUNXIN. The granulation rate is high, the operation is simple, and the granulation effect can be directly observed. At the same time, you can adjust the size of the compound microbial fertilizer by adjusting the inclination of the disc. In addition, it has a spraying device that can help you add bacteria or water during the granulation process.

pan granulation machine

Drum granulator

More and more compound biofertilizer manufacturers choose drum granulator when pelletizing. YUSHUNXIN’s drum granulator uses Q235 carbon steel material, hard texture, the internal use of special anti-corrosion lining, the output between 3-30t/h, there are a variety of sizes to choose, whether you produce large-scale or small-scale compound biological fertilizer, there are suitable for you. And, it also has a spray device to fulfill your need to add biological bacteria.

Main Technical Parameters:

  Power(kw) Capacity(t/h) Rotary Speed(r/min)
Disc granulator 3-18.5 0.5-6 13-21
Drum granulator 5.5-37 3-30 9.5-17
Rotary coating machine 55 1-6  

When is it appropriate to add bactericide to compound biofertilizer?

In the production process of compound bio fertilizers, manufacturers usually add bioagent such as azotobacter, acidobacter, Bacillus subtilis and mycorrhizae to enhance the effectiveness of biological fertilizer and improve the health of soil ecosystems.

However, depending on the time of adding the bactericide, the equipment required will also be different. In general, the time to add bacteria is before, during and after granulation. Before and during the pelletizing process, the high temperature drying will affect the compound biofertilizer, so you need to use a rotary cooling machine to reduce its impact.

Coating machine for better biofertilizer granules making

YouAfter granulation, adding biological bacteria by spraying, the survival rate of functional bacteria is more than 95%, but you still need to use the rotary coating machine to prevent its volatilization. YUSHUNXIN recommends that you spray bacteria after granulation.

What are the costs of building a compound biofertilizer manufacturing plant?

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